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Wire Harness Testing Systems

 Dilipow Complete Wire Harness Tester Series - Full Voltage Range Solutions
Low Voltage Testing Systems DP4000/DP5000 Series:
✓ Consumer electronics testing
Distributed architecture options, specialized for:
✓ Aerospace wiring systems
✓ High-speed rail components
✓ Industrial control cabling
Medium Voltage Testing Systems (3-4kV) DP6000/DP7000 Series:
3-4kV compact testers, specialized for:
✓ Electric bus HV harnesses
✓ Automotive CCS cables
✓ Battery FPC validation
>✓ New energy vehicle components
High Voltage Testing Systems (Up to 5kV)
DP8000H/DP8000 Series (5kV DC/5kV AC withstand voltage)
Cabinet-type or horizontal configurations (customizable)
DP9000 Series:
Compact 5kV integrated solution; Seamless integration with production lines; Space-saving design for OEM applications.
High Voltage Testing Systems is specialized for:
✓ EV high-voltage harnesses
✓ Charging guns/ports (AC/DC)
✓ PDU control boxes
✓ Aerospace high-voltage connectors

EV Charging & PDU Testers

 Dilipow EV Charging & PDU Test Solutions
Dilipow provides advanced testing systems for the growing electric vehicle industry, delivering precision validation for charging components and power distribution units.
Key Products:
DP8000-D High-Voltage Tester

• 5kV DC/AC testing for charging guns, ports & PDU control boxes
• Vertical/horizontal configurations with custom fixtures
SMR9000 AC Charger Tester
• Validates operation sequences, protection mechanisms & safety compliance
• Automated testing for production environments

Air Leak Testers

 Dilipow's Air Leak Tester is specifically developed for the new energy vehicle industry. Featuring a multi-channel differential pressure design, it offers minimal interference from external factors, high testing accuracy, and excellent long-term stability.
Key Features:
• Color touchscreen display
for intuitive operation
• Parameter configuration & test data storage
• Programmable test pressure settings
• PC & PLC interfaces
for seamless integration
Applications:
✔ Battery pack sealing tests
✔ Motor/controller housing waterproof validation
✔ Charging connector leak detection

Momentary Interruption Testers

 The DP5000I Wire Harness Momentary Interruption Test System is designed for rapid detection of intermittent connection failures in wire harnesses. It precisely monitors momentary breaks/shorts during vibration tests, verifying connector contact reliability to facilitate troubleshooting.
Key Features:
Microsecond-level fault detection (μs-range response)
Real-time monitoring of intermittent connections
Vibration simulation for stress testing
Visual diagnostic software with fault mapping
Applications:
✔Automotive wiring harness QC
✔Aerospace connector validation
✔Industrial equipment cable testing

Custom Test Fixtures

 Dilipow Custom Test Fixtures & Tooling Solutions
Complete Testing Ecosystem: We deliver integrated solutions combining precision instruments with customized tooling for comprehensive validation.
1. Specialized Test Instruments
• Wire harness testers
• Air tightness detectors
• Lighting pattern verification modules
• Distance measurement systems
• Switch actuation force testers
2. Automated Test Fixtures
• Electrical test jigs (200+ pin configurations)
• IP-rated sealing validation fixtures
• Automotive lighting pattern rigs
• Vibration-resistant military-grade tooling
3. Smart Workstations
• Standard modular test benches
• Custom-engineered solutions:
• Ergonomic production line integration
• Vibration-dampened heavy-duty models
• ESD-safe versions for electronics
4. Digital Integration
• Dedicated test software development
• MES/ERP system interfacing
• Automated report generation (PDF/Excel)
• Barcode scanning & traceability systems
Industry Applications:
✓ EV wiring harness assembly
✓ Automotive lighting validation
✓ Aerospace connector testing
✓ Consumer electronics QA

Testing Accessories

 Precision Support Equipment for Wire Harness Testing Systems
1. Standard Verification Kits, 64-pin DIN connector interface
2. Arc Detection Tool, adjustable electrode distance
3. Portable Test Modules, small and stable