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Wire & Seal Workstation

 

The workstation is designed to carry wire harness fixtures and air-tightness test fixtures. It helps users enhance testing automation, intelligence, and safety protection. The smart guidance system developed by Dilipow simplifies fixture management processes while improving testing efficiency and digitization.

Key Features:

✔ Modular design – Compatible with various test fixtures
✔ Automation-ready – PLC/MES integration support
✔ Safety protection – Emergency stop, anti-collision
✔ Smart guidance – Reduces setup time by 30%

Applications:
• EV wiring harness testing
• Battery pack sealing validation
• High-voltage connector QA


Harness Test Fixture Module

 

Dilipow provides complete fixture solutions for various high/low-voltage wire harnesses, charging guns/sockets, and PDUs. The fixture modules can integrate multiple functions:

✔ Automatic indicator lights
✔ Pneumatic locking for wire harnesses
✔ Probe detection
✔ Lighting signal detection
✔ Solenoid valve detection
✔ Locking piece position detection
✔ Combined air-tightness and electrical testing

Airtight Testing Fixture

 

Airtight Testing Fixture Modules

We provide fixture solutions for various airtight tests, including:

• 3C product airtightness testing
• Energy storage system airtightness testing
• EV component airtightness testing (battery packs, motors, etc.)
• Cable connector airtightness validation

Key Features:
✔ IP67/IP68 compliance verification
✔ Multi-size adapter plates
✔ Quick-change sealing mechanisms
✔ Optional electrical test integration


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