In recent years, electric vehicles (EVs) have become a key focus of China's automotive industry development. With strong support from national policies, the new energy vehicle sector has experienced rapid growth. In addition to traditional automotive wiring harnesses, a large number of Flexible Printed Circuits (FPCs) are now used in EVs, which are more suitable for batch testing.
Dilipow's DP5000 Series adopts dual-four-wire hybrid testing technology, allowing users to freely configure connections and quickly establish netlists through rapid self-learning. The PC software supports database integration, MES connectivity, report printing, multi-level user permissions, test project management, and dynamic library secondary development.
✔ Voice-guided probe detection enables easy point identification.
✔ Connector graphic editing allows intuitive wiring adjustments.
✔ Self-check and component life tracking ensure long-term reliability.
✔ Multimeter function and point-to-point verification provide accurate testing.
✔ High-speed repeatable testing boosts production efficiency.
✔ Customizable I/O interfaces integrate seamlessly with PLC systems.
✔ Powerful DLL support enables user-specific development.
✔ Barcode printing and scanning streamline traceability.
✔ MES integration and local database support enhance smart manufacturing.
✔ WORD/PDF report export simplifies documentation.
Dilipow offers a complete series of medium, high, and low voltage wire harness testing equipment, including both distributed and standalone systems, suitable for various rail transit applications. For example: EMUs and high-speed trains require power grids with voltages up to 25kV, necessitating high-quality cables and connectors. Meanwhile, onboard systems including communications, HVAC, power distribution, and other sophisticated electrical equipment demand comprehensive testing solutions. The DP6000 and DP8000 models are specifically designed for quality and connection reliability testing of high-voltage cables, harnesses, and connectors. These systems feature modular designs with 2-wire/4-wire resistance testing capabilities, supporting test voltages up to 5000V AC (8000V DC for customized versions, with 5000V as standard). The intelligent testing software provides self-learning and automated testing functions, along with comparative data analysis tools for customers.
✔For high-speed train power grid cables and connectors, the DP8000 provides withstand voltage and insulation testing up to 8000V DC or 5000V AC
✔Distributed testing systems available for inter-carriage harness and cable testing
✔Supports distributed cable lengths up to 200 meters, meeting complete train testing requirements
✔Optional expansion units and channel card boxes available
✔Weight-optimized matrix boxes for easy transportation
✔Modular design for simplified maintenance
Medical equipment cables and wire harnesses have extremely high testing requirements. For example: ECG/EEG signal acquisition cables, Ultrasound and endoscope cables.
In addition to strict insulation and leakage current tests, these cables also require multi-edge capacitance testing.
The DP5000-C is a medical cable and wire harness tester specifically developed for medical applications. It features:
- High insulation and leakage current testing under low voltage conditions
- Multi-edge capacitance testing for shielded cables
✔Resists high humidity environments
✔Supports hybrid 2-wire/4-wire testing
✔High-precision 4-wire measurement capability
✔Resistance testing with 1μΩ minimum resolution
✔Supports multi-edge capacitance testing for medical cables
✔Stable capacitance measurement with 0.1pF resolution
✔Capacitance test frequencies: 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz/50kHz
✔Leakage current and insulation resistance testing at 0-10V
✔Quality analysis, MES integration, and report printing
Aircraft, rockets, satellites and other aerospace vehicles contain complex data communication systems and sensor networks. Sensors and electrical components distributed across different locations are interconnected via various cables and wire harnesses. To ensure proper operation of all these systems, distributed testing systems are required to verify electrical signal transmission components at multiple locations.
Dilipow's DP5000 Distributed Wire Harness Test System offers exceptional spatial flexibility:
Distributed test chassis connect via a single cable
Powerful hybrid 2-wire/4-wire testing with user-configurable connections
Ultra-fast self-learning capability (completes network mapping for 10,000+ points in 1 minute)
Automatic netlist generation
✔Hybrid 2-wire/4-wire measurements with freely configurable connections
✔Ultra-fast self-learning (1 minute for 10,000+ points)
✔Automatic netlist generation
✔Excellent repeatability and high stability
✔Modular design for easy maintenance
✔Supports distributed cable lengths up to 200 meters (no space constraints)
✔Optional expansion units and channel card boxes
✔Maximum 20,480 test points
✔Database integration
✔Custom report generation
✔Quality analysis tools
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